0.5 μm Platinum-Coated Titanium Felt PTL for PEM Electrolyzers

Thermally cured 0.5 μm platinum coating on GR1 sintered titanium fiber felt, engineered as a cathode porous transport layer (PTL) and gas diffusion layer (GDL) for PEM water electrolyzers. The platinum layer suppresses TiO₂ passivation, delivers ultra-low interfacial contact resistance and adds auxiliary HER activity to extend MEA service life.

Products Specifications

The 0.5 μm Platinum-Coated Titanium Felt solves the two persistent failure modes of bare titanium PTLs in PEM water electrolyzers — TiO₂ passivation and high interfacial contact resistance. A uniform, thermally cured platinum layer is applied to both sides of a high-purity GR1 sintered titanium fiber felt, suppressing the insulating oxide film and adding auxiliary HER catalytic activity at the cathode.

Why platinum-coated titanium felt?

Carbon paper GDLs oxidize and shed particles that poison PEM membranes; bare titanium felt passivates under high potential. Platinum-coated titanium felt combines the structural and corrosion advantages of titanium with the conductivity of platinum — a stable, low-resistance PTL/GDL that is reusable, regenerable and traceable.

Key specifications

ParameterValue
SubstrateGR1 titanium fiber felt (Ti ≥ 99.5%)
Standard size200 × 200 × 0.25 mm (custom)
Substrate porosity60 – 70 %
Pore size20 μm uniform interconnected pores
Platinum thickness0.5 μm per side (adjustable)
Coating techniqueThermal curing

Performance advantages

  • Suppressed TiO₂ passivation — ultra-low and stable interfacial contact resistance.
  • Auxiliary HER activity — can reduce Pt/C catalyst loading on the MEA.
  • Complete acid corrosion resistance — no membrane contamination.
  • Soft, flat fiber surface protects thin PEM membranes during stack tightening.

Typical applications

  • Cathode PTL/GDL for PEM water electrolyzers (lab, pilot, commercial).
  • Cathode substrate for portable PEM hydrogen units.
  • URFC cathode test media and electrochemical R&D fixtures.

TOPTITECHS supplies platinum-coated titanium felt in custom sizes, porosity and platinum loading. Send us your stack drawing and operating conditions for a fast quote.

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